Plastic Miniatures Assembly Guide


Cover of the Heavy Gear Blitz - Plastic Miniatures Assembly Guide 2021 Update
Guide Updates

  • 9/20/2025: I have ‘collapsed’ most of the wildcards to make things easier. I could find no cases it which the same weapon could be used in multiple roles on the existing plastic sprues. For example, ‘*LC’ is changed to ‘LLC’ which is the actual weapon used on the design. In a few cases codes ahd changed from when the guide was initially written, such as the Deployable Pack Gun becoming an LSMG.
  • 9/21/2025: Found a swapped pair of tags in the Southern Iguana list of components.
  • 12/05/2025: A few minor typos in the Caprice section were fixed.
  • 12/08/2025: First efforts at migration to the DP9 Community site as overall simplification.

CREDITS

Layout: Robert Dubois

Photos and Photo Editing: Robert Dubois

Miniature Painting: Philippe F. LeClerc, Jean-Denis Rondeau

HGB 3.0 Rules Developer: The Rooster

Conversion to Web: Brett Dixon

Assembly Basics

We’ll go over the basics of Heavy Gear miniature assembly for the new plastic miniatures on this page, with what tools and supplies you’ll need and safety tips to follow. We’ll use the Southern Jager Gear in an fast example of how on of the new plastic Gear models go together. Later in the guide we’ll go more in depth with each factions models and what weapons or special parts to select and where they go.

To Assemble Your Gears, Follow These Steps

Jager Parts Sprue
  1. Carefully remove the parts from the sprue with clippers for your first model.
  2. Use a fine grit hobby file or a hobby knife to trim any excess flash from parts.
  3. Assemble one model at a time to prevent mixing of parts.
  4. When gluing wait until glue is set before advancing to the next of the following gluing steps.

Steps for North & South Gears and CEF Battle Frames:

Jager Exploded Parts View
  1. Using super or plastic glue attach the legs to the hips (select leg pose)
  2. Use glue to attach the models feet to the hex or round base.
  3. Use glue to attach engine to torso.
  4. Clip or cut the gun grip off and glue to right arm
  5. Use glue to attach arms to torso one at a time.
  6. Use glue to attach torso/arms/engine assembly to hips.
  7. Use glue to attach head to torso.
  8. Use glue to attach rocket pod
Jäger with special right arm with weapon across torso
Jäger standing pose legs and straight right arm.
Jäger with running pose right leg used & special right arm.

Steps for Peace River & NuCoal Gears:

  1. Prepare legs and hips, select leg pose and positioning. Then use super glue (or plastic glue) to attach the legs to the hips, while in the desired pose on the base.
  2. Use glue to attach the models feet to the hex or round base.
  3. Use glue to attach butt plate to rear of hips.
  4. Use glue to attach front and side hip armor plates to the legs and hips, and use boxes/ammo clips to fill in any gaps around the hips.
  5. Use glue to attach antenna(s) to head (in desired pose).
  6. Use glue to attach engine, head (in desired pose), and torso mounted weapons (like rocket packs) to the torso.
  7. Use glue to attach torso assembly (in desired pose) to the assembled hips/legs/base.
  8. Prepare arms assembly, clip or cut off weapon handle and glue to selected hand/arm. Assemble arm parts together in desired poses, checking how they look on model before final gluing of the parts together.
  9. Use glue to attach arms (in desired pose) to torso one at a time.
  10. Use glue to attach rear mounted weapons or extra weapons/parts (vibro blades, grenades, etc.) to the model.
Warrior IV Exploded
Warrior IV Assembled

Useful Modeling Tools and Supplies

Clippers, Super Glue or Plastic Model Glue, Hobby Knife, Fine Grit Hobby Files or Sandpaper, and Hand Drill with 1/16 bit.

  • Hobby Knife with different blades.
  • High Quality Flat Sided Clippers
  • Gorilla Super Glue Gell: Easy to apply and does not run. Plus some Super Glue Accelerator Spray for when the glue does not want to set fast.
  • Very Fine Sandpaper for final surface finishing and a good small file set. “Sanding sticks” are another common sanding tool in use.

Priming and Painting Your Models

Once you have assembled all your models we’ll touch on the basics of priming and painted them. If the plastic models got dirty or oily from your fingers while assembling you should wash them with soapy water and then let them fully dry before priming. It’s important that the plastic surfaces are clean for the primer to get a strong bond to the surface. We have found that fine grey primer works best and is a neutral color when you go to paint up the models in either light or dark color schemes. We have selected a grey paint scheme for the Southern Jagers and a tan paint scheme for the Northern Hunters, with a black wash to get the lowered lining details and a lighter grey or tan to highlight the edges. But, you’re the commander and can decide on any paint scheme you like. We have some painting guides on the DP9 website and will be posting more in the future.

Assembled plastic Jager models (Stock, Command, Striking, and Stock). Forming a Combat Group with GP Squad Primary Unit.

Assembled plastic Jager models (Stock, Command, Striking, and Stock). Forming a Combat Group with GP Squad Primary Unit.

Southern General Purpose (GP) Primary Unit of Jagers primed in grey.

Southern General Purpose (GP) Primary Unit of Jagers primed in grey.

Southern General Purpose (GP) Primary Unit of Jagers painted in South grey paint scheme.

Southern General Purpose (GP) Primary Unit of Jagers painted in South grey paint scheme.

Northern General Purpose (GP) Primary Unit of Hunters (UC, Assault, Stock, and Headhunter) painted in North tan paint scheme.

Northern General Purpose (GP) Primary Unit of Hunters (UC, Assault, Stock, and Headhunter) painted in North tan paint scheme.

Our initial Kickstarter release of the Northern, Southern, CEF, & Caprice plastic miniature armies used black colored plastic which was difficult to see details before assembly and priming. Our current plastic miniatures now use grey colored plastic for easy to see details.

Categories: assembly